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外底銑邊機操作方法

發布者:異形砂光機|線條砂光機|銑邊砂邊機|銳科(ke)機械    發(fa)布時間(jian):2017-12-23 11:51:24

外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)銑(xian)(xian)邊(bian)(bian)(bian)機(ji)的(de)工(gong)(gong)藝特點(dian):外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)銑(xian)(xian)邊(bian)(bian)(bian)的(de)作用(yong)有兩個。一是(shi)(shi)片狀(zhuang)材料外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)經沖(chong)裁成(cheng)形(xing)(xing)(xing)后的(de)形(xing)(xing)(xing)狀(zhuang)誤差(cha)較大,邊(bian)(bian)(bian)緣(yuan)也(ye)很粗(cu)糙(cao)(cao),通(tong)過(guo)精(jing)(jing)確(que)的(de)銑(xian)(xian)邊(bian)(bian)(bian)加(jia)(jia)(jia)工(gong)(gong),可(ke)使(shi)外(wai)(wai)(wai)(wai)(wai)(wai)形(xing)(xing)(xing)美觀,尺寸統(tong)一;二是(shi)(shi)根(gen)據(ju)(ju)皮(pi)鞋外(wai)(wai)(wai)(wai)(wai)(wai)觀造(zao)型的(de)需要,把外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian)緣(yuan)(端面)加(jia)(jia)(jia)工(gong)(gong)成(cheng)直邊(bian)(bian)(bian)、斜邊(bian)(bian)(bian)、弧(hu)邊(bian)(bian)(bian)等(deng)各種不(bu)(bu)同形(xing)(xing)(xing)狀(zhuang),以增(zeng)加(jia)(jia)(jia)鞋的(de)花色品種。傳(chuan)統(tong)的(de)底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian)加(jia)(jia)(jia)工(gong)(gong)方法是(shi)(shi)手持外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)在(zai)砂輪機(ji)上磨削(xue)或(huo)銑(xian)(xian)削(xue),其(qi)缺(que)點(dian)是(shi)(shi)受力不(bu)(bu)勻(yun)、底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian)粗(cu)糙(cao)(cao)、尺寸不(bu)(bu)準。在(zai)外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)銑(xian)(xian)邊(bian)(bian)(bian)機(ji)加(jia)(jia)(jia)工(gong)(gong)底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian),是(shi)(shi)外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)隨靠(kao)模轉動,精(jing)(jing)確(que)的(de)靠(kao)模板(ban)(ban)可(ke)確(que)保外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)的(de)尺寸精(jing)(jing)度;外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)的(de)邊(bian)(bian)(bian)緣(yuan)形(xing)(xing)(xing)狀(zhuang)隨銑(xian)(xian)刀刃部弧(hu)形(xing)(xing)(xing)而(er)變化,底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian)形(xing)(xing)(xing)狀(zhuang)光滑而(er)美觀。高質(zhi)量(liang)的(de)外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)都是(shi)(shi)在(zai)外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)銑(xian)(xian)邊(bian)(bian)(bian)機(ji)上加(jia)(jia)(jia)工(gong)(gong)底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian)外(wai)(wai)(wai)(wai)(wai)(wai)形(xing)(xing)(xing)和(he)邊(bian)(bian)(bian)緣(yuan)外(wai)(wai)(wai)(wai)(wai)(wai)形(xing)(xing)(xing),不(bu)(bu)但質(zhi)量(liang)好而(er)且(qie)生產效(xiao)率(lv)高。外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)銑(xian)(xian)邊(bian)(bian)(bian)的(de)工(gong)(gong)藝程序是(shi)(shi):將外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)成(cheng)雙或(huo)多(duo)層疊加(jia)(jia)(jia)在(zai)靠(kao)橫(heng)夾板(ban)(ban)中(zhong) 外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)自動定位并夾緊 成(cheng)型銑(xian)(xian)刀和(he)靠(kao)模套在(zai)分別(bie)緊靠(kao)外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)和(he)靠(kao)模板(ban)(ban)中(zhong)銑(xian)(xian)削(xue)底(di)(di)(di)(di)(di)(di)邊(bian)(bian)(bian) 銑(xian)(xian)刀高速運轉外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)低速運轉 銑(xian)(xian)削(xue)后自動復(fu)位并松開外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)。銑(xian)(xian)邊(bian)(bian)(bian)過(guo)程是(shi)(shi)仿形(xing)(xing)(xing)過(guo)程,所以各種號(hao)碼(ma)的(de)外(wai)(wai)(wai)(wai)(wai)(wai)底(di)(di)(di)(di)(di)(di)尺寸是(shi)(shi)以精(jing)(jing)確(que)的(de)模板(ban)(ban)和(he)銑(xian)(xian)刀形(xing)(xing)(xing)狀(zhuang)為依據(ju)(ju)的(de),必然準確(que)一致。
外(wai)(wai)底(di)(di)銑(xian)邊(bian)機(ji)(ji)(ji)的(de)(de)結構(gou)(gou)(gou)和(he)性能:該(gai)(gai)為氣壓(ya)(ya)(ya)傳動(dong)(dong),主要由(you)仿形機(ji)(ji)(ji)構(gou)(gou)(gou)、銑(xian)削結構(gou)(gou)(gou)、氣動(dong)(dong)控制(zhi)機(ji)(ji)(ji)構(gou)(gou)(gou)組成。仿形機(ji)(ji)(ji)構(gou)(gou)(gou)由(you)夾(jia)板(ban)(ban)、氣缸(gang)、操(cao)縱手(shou)柄、靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)、靠(kao)(kao)模(mo)(mo)(mo)(mo)套等(deng)組成。在(zai)氣缸(gang)的(de)(de)推動(dong)(dong)下,靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)和(he)夾(jia)板(ban)(ban)將外(wai)(wai)底(di)(di)壓(ya)(ya)(ya)實在(zai)轉動(dong)(dong)工(gong)作(zuo)(zuo)臺上,用(yong)手(shou)推動(dong)(dong)手(shou)柄&,使(shi)工(gong)作(zuo)(zuo)臺沿著(zhu)靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)轉動(dong)(dong)。在(zai)轉動(dong)(dong)的(de)(de)同時,靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)緊(jin)(jin)貼著(zhu)靠(kao)(kao)模(mo)(mo)(mo)(mo)套邊(bian)緣,銑(xian)刀(dao)刃部沿著(zhu)靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)軌跡銑(xian)削底(di)(di)邊(bian)。靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)外(wai)(wai)形輪廓按外(wai)(wai)底(di)(di)尺寸制(zhi)作(zuo)(zuo)。因靠(kao)(kao)模(mo)(mo)(mo)(mo)套的(de)(de)階(jie)梯狀外(wai)(wai)形的(de)(de)個(ge)(ge)臺階(jie)的(de)(de)等(deng)差都(dou)是,這是當銑(xian)刀(dao)刃部磨損后對磨損量的(de)(de)補(bu)償,使(shi)外(wai)(wai)底(di)(di)尺寸保持不變(bian)。靠(kao)(kao)模(mo)(mo)(mo)(mo)板(ban)(ban)用(yong)厚(hou)的(de)(de)鋼板(ban)(ban)制(zhi)作(zuo)(zuo),邊(bian)緣端(duan)面光滑耐磨。銑(xian)削機(ji)(ji)(ji)構(gou)(gou)(gou)由(you)銑(xian)刀(dao)和(he)傳動(dong)(dong)軸、銑(xian)刀(dao)盤、電動(dong)(dong)機(ji)(ji)(ji)和(he)皮帶(dai)傳動(dong)(dong)組成。該(gai)(gai)機(ji)(ji)(ji)構(gou)(gou)(gou)有(you)單(dan)刀(dao)和(he)雙刀(dao)兩(liang)種類型,雙刀(dao)型還設有(you)快速交替選擇兩(liang)種銑(xian)刀(dao),銑(xian)刀(dao)盤即變(bian)位盤,由(you)氣缸(gang)和(he)齒輪驅(qu)動(dong)(dong)使(shi)銑(xian)刀(dao)變(bian)化工(gong)作(zuo)(zuo)位置。氣動(dong)(dong)控制(zhi)機(ji)(ji)(ji)構(gou)(gou)(gou)的(de)(de)功(gong)能是控制(zhi)外(wai)(wai)底(di)(di)定(ding)位、外(wai)(wai)底(di)(di)壓(ya)(ya)(ya)緊(jin)(jin)、銑(xian)刀(dao)變(bian)位、壓(ya)(ya)(ya)緊(jin)(jin)軸鎖緊(jin)(jin)、安全罩開合等(deng)五(wu)個(ge)(ge)動(dong)(dong)作(zuo)(zuo),分別由(you)五(wu)個(ge)(ge)氣缸(gang)執行。所有(you)氣缸(gang)的(de)(de)運動(dong)(dong)程序都(dou)由(you)電磁換向氣閥控制(zhi)。
外(wai)底(di)銑(xian)邊機的調整(zheng):根(gen)據(ju)銑(xian)刀刃部直(zhi)徑(jing)的實際尺寸,選擇靠模(mo)套最接近的臺階(jie)與(yu)靠模(mo)板配對,以確(que)保外(wai)底(di)加工精度(du);根(gen)據(ju)外(wai)底(di)形狀調整(zheng)定位(wei)(wei)桿的位(wei)(wei)置,以確(que)保外(wai)底(di)加工余(yu)量均勻;銑(xian)刀的高度(du)必須(xu)與(yu)外(wai)底(di)銑(xian)邊部位(wei)(wei)相一致,可(ke)調整(zheng)墊圈的厚度(du)尺寸確(que)定;正(zheng)確(que)調整(zheng)靠模(mo)板、上下夾板的位(wei)(wei)置,以盡量減小仿形誤差。
外(wai)底(di)銑(xian)邊機的使(shi)用:操(cao)作中必(bi)須開動吸塵裝置(外(wai)置式),確(que)保(bao)切屑排出;操(cao)縱手柄(bing)受力要(yao)均(jun)勻,使(shi)靠(kao)模(mo)板沿著靠(kao)模(mo)套(tao)臺階(jie)勻速運動;安全防護罩(zhao)必(bi)須安全可靠(kao)、開合靈活;要(yao)保(bao)持靠(kao)模(mo)板、靠(kao)模(mo)套(tao)、夾(jia)板表面清潔,確(que)保(bao)仿形精(jing)度(du);保(bao)持靠(kao)模(mo)套(tao)與銑(xian)刀刃部尺寸的配對準確(que),特別是更換銑(xian)刀時要(yao)準確(que)測量(liang)。
外底銑邊機的(de)日常保(bao)養:要保(bao)持銑刀(dao)(dao)傳動皮帶的(de)足夠張緊(jin)力;要保(bao)持氣(qi)動系(xi)統(tong)壓縮空氣(qi)的(de)干(gan)燥和潤滑,運(yun)動程序的(de)靈(ling)敏可靠(kao)(kao);靠(kao)(kao)模(mo)板、靠(kao)(kao)模(mo)套、銑刀(dao)(dao)是機器的(de)重要工(gong)藝裝備,要正確使用(yong)和妥(tuo)善(shan)保(bao)管。
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